Night Shift Process Engineer

Key Responsibilities: Provide real-time process support for production teams on the afternoon shift, ensuring minimal downtime and swift issue resolution. Analyze and improve manufacturing yields, identifying root causes of scrap, rework, and process variation through data-driven methods (e.g., SPC, FMEA, 5 Whys, Fishbone). Lead or support new product introduction (NPI) activities, including process validation, work instruction development, and ramp-up readiness. Collaborate with cross-functional teams (Quality, Maintenance, Operations) to drive continuous improvement initiatives focused on cost, efficiency, and throughput. Develop and maintain standard operating procedures, process documentation, and training materials for manufacturing staff. Support implementation of Lean manufacturing and Six Sigma techniques to reduce waste and improve process control. Monitor key performance indicators (KPIs) for yield, cycle time, downtime, and quality, with regular reporting and action planning. Participate in audits, customer visits, and internal reviews as a technical subject matter expert for assigned process areas. Ensure compliance with safety, quality, and regulatory standards applicable to manufacturing operations

Other Important Responsibilities: Consistently demonstrate the ability to prioritize tasks to ensure most critical processes impacting business results are being addressed. Thorough documentation of existing processes and new process development, inclusive of progressive results, specific equipment parameters and work instructions where appropriate. Other miscellaneous duties as assigned.

Qualifications: Bachelor's degree in Manufacturing, Mechanical, Industrial, or Chemical Engineering (or equivalent field). A minimum of 5 years (or more) of experience in a high-volume manufacturing environment (preferably supporting 24/7 operations). Proven experience in yield improvement, root cause analysis, and process troubleshooting. Familiarity with NPI processes, including process validation and production readiness. Strong working knowledge of Lean, Six Sigma, SPC, and other process control methodologies. Proficiency with data analysis tools (Excel, Minitab, JMP, etc.) and manufacturing systems (MES, ERP). Excellent communication and collaboration skills across shifts and cross-functional teams. Willingness to work on the afternoon shift (11 PM – 7 AM) and occasionally support coverage across other shifts as needed. Experience in regulated manufacturing (e.g., automotive, aerospace, electronics, or medical device). Six Sigma Green Belt or Lean certification. Hands-on experience with automation systems, sensors, or high-throughput equipment. Physical requirements and work environment: Must be able to lift 20 lbs; Must be able to sustain office work for 8+ hours per day including the following: Sitting in an office chair Typing Reaching for the telephone Standing at office equipment Hearing for phone use Sight for computer use Must be able to sustain factory work as needed including the following: Standing at machinery Reaching and pulling to operate machinery Sight for machinery operation Walking through shop Office environment is of moderate noise level. Shop noise levels are such that protective ear-coverings are recommended.